{"id":7486,"date":"2024-12-06T17:36:35","date_gmt":"2024-12-06T15:36:35","guid":{"rendered":"https:\/\/dev.code-evolution.ro\/teraplast_recycling\/tehnologie\/"},"modified":"2026-08-24T14:03:02","modified_gmt":"2026-08-24T11:03:02","slug":"technology","status":"publish","type":"page","link":"https:\/\/teraplastrecycling.com\/en\/technology\/","title":{"rendered":"Technology"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"7486\" class=\"elementor elementor-7486 elementor-6754\">\n\t\t\t\t<div class=\"elementor-element elementor-element-de34da6 e-con-full e-flex e-con e-parent\" data-id=\"de34da6\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4f25359 elementor-widget elementor-widget-html\" data-id=\"4f25359\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"trp-page trp-technology-page\">\n\t<section class=\"trp-tech-hero\">\n\t\t<div class=\"trp-wrap\">\n\t\t\t<nav class=\"trp-tech-crumbs\" aria-label=\"Breadcrumb\"><a href=\"\/en\/\">TeraPlast Recycling<\/a><span>\/<\/span><strong>Technology<\/strong><\/nav>\n\t\t\t<div class=\"trp-tech-hero-grid\">\n\t\t\t\t<div>\n\t\t\t\t\t<p class=\"trp-eyebrow\">Integrated industrial process<\/p>\n\t\t\t\t\t<h1>Technology<\/h1>\n\t\t\t\t\t<p class=\"trp-lead\">TeraPlast Recycling\u2019s technological process includes advanced sorting, grinding, washing and regranulation stages, producing high-quality recycled materials that meet industry requirements.<\/p>\n\t\t\t\t<\/div>\n\t\t\t\t<aside class=\"trp-tech-hero-aside\"><span>From waste to raw material<\/span><p>A versatile line for post-consumer and post-industrial rigid PVC waste, with advanced separation and two recovery routes: regranulated and micronized material.<\/p><\/aside>\n\t\t\t<\/div>\n\t\t<\/div>\n\t<\/section>\n\n\t<section class=\"trp-section trp-tech-capacity\">\n\t\t<div class=\"trp-wrap\">\n\t\t\t<div class=\"trp-tech-capacity-intro\"><div><p class=\"trp-eyebrow\">Processing capacity<\/p><h2>Industrial scale.<\/h2><\/div><p>The recycling line has an installed capacity of 19,200 tonnes and can process an average of 1,620 tonnes of rigid PVC waste per month.<\/p><\/div>\n\t\t\t<div class=\"trp-tech-capacity-grid\">\n\t\t\t\t<div class=\"trp-tech-capacity-media\"><img fetchpriority=\"high\" decoding=\"async\" src=\"\/wp-content\/themes\/ecofine-child\/assets\/images\/home\/fabrica-reciclare.webp\" alt=\"TeraPlast Recycling processing line\" width=\"1199\" height=\"602\"><div class=\"trp-tech-media-note\"><strong>Processing capacity<\/strong><span>Industrial line for rigid PVC waste<\/span><\/div><\/div>\n\t\t\t\t<div class=\"trp-tech-capacity-data\"><div class=\"trp-tech-capacity-stat\"><span>Installed capacity<\/span><strong>19,200 t<\/strong><small>recycling line capacity<\/small><\/div><div class=\"trp-tech-capacity-stat\"><span>Average processing<\/span><strong>1,620 t<\/strong><small>rigid PVC waste \/ month<\/small><\/div><\/div>\n\t\t\t<\/div>\n\t\t<\/div>\n\t<\/section>\n\n\t<section class=\"trp-section trp-tech-flow\" id=\"process\">\n\t\t<div class=\"trp-wrap\">\n\t\t\t<div class=\"trp-tech-flow-head\"><div><p class=\"trp-eyebrow\">Technological flow<\/p><h2>Five stages. Two industrial outputs.<\/h2><\/div><p>The final stages follow the industrial sequence: granulation precedes pulverization\/micronization.<\/p><\/div>\n\t\t\t<div class=\"trp-tech-timeline\">\n\t\t\t\t<article class=\"trp-tech-step\"><span class=\"trp-tech-step-index\">01<\/span><div class=\"trp-tech-step-card\"><h3>Collection and transport<\/h3><p>Waste is divided into two categories: <strong>post-processing<\/strong>, originating from manufacturers, and <strong>post-consumer<\/strong>, generated after products reach the end of their service life.<\/p><\/div><\/article>\n\t\t\t\t<article class=\"trp-tech-step\"><span class=\"trp-tech-step-index\">02<\/span><div class=\"trp-tech-step-card\"><h3>Sorting, grinding and washing<\/h3><p>Contaminants are removed manually and mechanically. The material is reduced successively to 10\u201320 cm and then to approximately 8 mm, washed through friction and flotation, dried and checked again for ferrous and non-ferrous metals.<\/p><\/div><\/article>\n\t\t\t\t<article class=\"trp-tech-step\"><span class=\"trp-tech-step-index\">03<\/span><div class=\"trp-tech-step-card\"><h3>Electrostatic and optical sorting<\/h3><p>Electrostatic separation removes rubber and plasticised PVC, while optical sorting with CCD cameras separates the material by colour to improve the quality of the output.<\/p><\/div><\/article>\n\t\t\t\t<article class=\"trp-tech-step trp-tech-step--output\"><span class=\"trp-tech-step-index\">04<\/span><div class=\"trp-tech-step-card\"><h3>Granulation<\/h3><p>The material is mixed under controlled conditions with additives and fillers, then <strong>plasticised and homogenised in the extruder<\/strong>. The granules are cut, cooled and transferred into big bags.<\/p><\/div><\/article>\n\t\t\t\t<article class=\"trp-tech-step trp-tech-step--output\"><span class=\"trp-tech-step-index\">05<\/span><div class=\"trp-tech-step-card\"><h3>Pulverization \/ micronization<\/h3><p>The 8\u201312 mm material is reduced between the rotor and stator discs to particles of <strong>500\u20131,000 microns<\/strong>, then passed through a vibrating screen to obtain the required particle size.<\/p><\/div><\/article>\n\t\t\t<\/div>\n\t\t<\/div>\n\t<\/section>\n\n\t<section class=\"trp-section trp-tech-europe\">\n\t\t<div class=\"trp-tech-europe-grid trp-wrap\">\n\t\t\t<div class=\"trp-tech-europe-copy\"><p class=\"trp-eyebrow\">Recycled PVC in Europe<\/p><h2>A growing European circular flow.<\/h2><p>According to the VinylPlus report, 724,638 tonnes of PVC were recycled in Europe in 2024.<\/p><div class=\"trp-tech-europe-total\"><strong>724,638<\/strong><span>tonnes of PVC<\/span><\/div><\/div>\n\t\t\t<div class=\"trp-tech-chart-wrap\"><div class=\"trp-tech-donut\" role=\"img\" aria-label=\"Rigid PVC 63.5%, flexible PVC 36.5%\"><\/div><div class=\"trp-tech-legend\"><div class=\"trp-tech-legend-item\"><span>Rigid PVC<\/span><strong>\u2248 63.5%<\/strong><\/div><div class=\"trp-tech-legend-item\"><span>Flexible PVC<\/span><strong>\u2248 36.5%<\/strong><\/div><\/div><\/div>\n\t\t<\/div>\n\t<\/section>\n\n\t<section class=\"trp-section trp-tech-inputs\">\n\t\t<div class=\"trp-wrap\">\n\t\t\t<div class=\"trp-tech-inputs-head\"><div><p class=\"trp-eyebrow\">Waste we collect<\/p><h2>Different sources. The same controlled process.<\/h2><\/div><p>The line can process post-consumer and post-industrial rigid PVC waste originating from Romania and other European countries.<\/p><\/div>\n\t\t\t<div class=\"trp-tech-input-grid\"><article class=\"trp-tech-input-card\"><span>01 \u00b7 Profiles<\/span><strong>PVC window profiles<\/strong><p>Profile offcuts and bars.<\/p><\/article><article class=\"trp-tech-input-card\"><span>02 \u00b7 Technical profiles<\/span><strong>Cladding, shutters and other profiles<\/strong><p>Window sills, channels, corner profiles and rails.<\/p><\/article><article class=\"trp-tech-input-card\"><span>03 \u00b7 Systems<\/span><strong>PVC pipes and fittings<\/strong><p>Post-consumer or post-industrial waste.<\/p><\/article><\/div>\n\t\t\t<div class=\"trp-tech-source-note\"><strong>European collection<\/strong><p>TeraPlast Recycling also collects from other EU countries, including the Netherlands, Italy, Germany and Finland.<\/p><\/div>\n\t\t<\/div>\n\t<\/section>\n\n\t<section class=\"trp-section trp-tech-why\">\n\t\t<div class=\"trp-tech-why-grid trp-wrap\">\n\t\t\t<div class=\"trp-tech-why-title\"><p class=\"trp-eyebrow\">Why we recycle PVC<\/p><h2>Durability continues beyond use.<\/h2><\/div>\n\t\t\t<div class=\"trp-tech-why-copy\"><div class=\"trp-tech-why-row\"><strong>60+ years<\/strong><span>PVC products have a long service life and require little maintenance during use.<\/span><\/div><div class=\"trp-tech-why-row\"><strong>up to 8\u00d7<\/strong><span>PVC can be recycled repeatedly without losing the material\u2019s essential properties.<\/span><\/div><div class=\"trp-tech-why-row\"><strong>Circular<\/strong><span>Recycling conserves resources and returns material to production, reducing the amount of waste disposed of.<\/span><\/div><\/div>\n\t\t<\/div>\n\t<\/section>\n\n\t<section class=\"trp-tech-cta\" id=\"contact\"><div class=\"trp-tech-cta-grid trp-wrap\"><h2>Do you have rigid PVC waste for recycling?<\/h2><a class=\"trp-btn trp-btn--light\" href=\"\/en\/contact\/\">Contact our team <svg class=\"trp-arrow\" viewBox=\"0 0 20 20\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2\" aria-hidden=\"true\"><path d=\"M4 10h12M11 5l5 5-5 5\"\/><\/svg><\/a><\/div><\/section>\n<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>TeraPlast Recycling\/Technology Integrated industrial process Technology TeraPlast Recycling\u2019s technological process includes advanced sorting, grinding, washing and regranulation stages, producing high-quality recycled materials that meet industry requirements. From waste to raw material A versatile line for post-consumer and post-industrial rigid PVC waste, with advanced separation and two recovery routes: regranulated and micronized material. Processing capacity Industrial [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-trp-redesign.php","meta":{"footnotes":""},"class_list":["post-7486","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/teraplastrecycling.com\/en\/wp-json\/wp\/v2\/pages\/7486","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/teraplastrecycling.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/teraplastrecycling.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/teraplastrecycling.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/teraplastrecycling.com\/en\/wp-json\/wp\/v2\/comments?post=7486"}],"version-history":[{"count":22,"href":"https:\/\/teraplastrecycling.com\/en\/wp-json\/wp\/v2\/pages\/7486\/revisions"}],"predecessor-version":[{"id":8012,"href":"https:\/\/teraplastrecycling.com\/en\/wp-json\/wp\/v2\/pages\/7486\/revisions\/8012"}],"wp:attachment":[{"href":"https:\/\/teraplastrecycling.com\/en\/wp-json\/wp\/v2\/media?parent=7486"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}